Full-automatic Carbon Loading Welding Machine for Filter Box

Machine introduction:

This machine is used for quantitative carbon loading of gas mask filter carbon box, ultrasonic welding of upper cover cotton and bottom box assembly. It adopts 3-turn multi-station one-out-one design; ultrasonic welding of bottom box and compressed cotton assembly, upper cover and bottom box Assembly of compressed cotton, ultrasonic welding. Assembly of upper cover and bottom box. Carbon loading and ultrasonic welding.

Process flow :

1. Manual feeding bottom box to feeding belt, optional automatic vibrating plate feeding;

2. The automatic manipulator clamps and feeds the material to the turntable fixture.

3. The bottom box is automatically loaded and assembled with compressed cotton.

4. Ultrasonic welding.

5. The manipulator transfers the bottom box to another turntable fixture.

6. Automatic carbon loading,

7. Automatic pressure leveling,

8. Automatically install the cover,

9. The upper cover is automatically fed.

10. Bottom box compressed cotton automatic feeding and assembly.

11. Ultrasonic welding.

12. The manipulator transfers the upper cover to another turntable fixture and assembles the bottom box.

13. Ultrasonic welding,

14. Automatic blanking collection,

15. Manually introduce the toner into the large-capacity stainless steel hopper box, and the quantitative cup automatically pushes out the carbon in a straight line. The pneumatic vibrator is used to ensure the stability and consistency of the toner. The operation is simple and convenient. Touch screen display operation. No bottom box automatic identification no powder protection.

Technical parameter:

1.Capacity: 10-12 pieces/min

2.Operator: 1 person

3.Powder volume: customized according to the volume of powder

4.Bottom box and upper cover fixture: customized according to the appearance of the product

5.Welding method: ultrasonic 15K; 3 sets

6.Power supply: AC220 V 12KW

7.Air source: 0.5～0.7 MPa 30L/MIN. Intake pipe: φ12

8.Dimensions MM: length 3000* width 1400* height 1800. (excluding vibration plate)

9.Weight: 1500Kg.

Support non-standard customization, provide automated production solutions and standardize intelligent production lines according to product process requirements

sample display：